
The fact that labour-intensive assembly and welding work has considerably increased production costs in recent years is certainly one of the reasons why competitiveness is limited in some areas of steel construction. A …
The fact that labour-intensive assembly and welding work has considerably increased production costs in recent years is certainly one of the reasons why competitiveness is limited in some areas of steel construction. A technology that could dispense with all welding work would therefore be of particular economic advantage. A first step in this direction has been taken by the Studiengesellschaft für Anwendungstechnik von Eisen und Stahl e.V. with the realisation of the project "Stiffenerless steel skeleton constructions". The second step that still needs to be taken is the development of weld-free connections at the column base, at the column head and between vertical and horizontal structural members.
If this development is successful, a simplified and more cost-effective steel construction could be carried out in some areas, consisting of the assembly of "machined" rolled sections, hollow sections and cold-formed sections using standardised spacers and bolts. The term "machined" here means that profile parts have been cut to size and drilled. In this sense, weldless connections on steel columns can also be used as integrated elements for concrete construction. The present report is a work in which all connections currently in use for components from different areas have been compiled in the form of a literature research and analysed in the direction of new solutions. The result is that only a few of the solution principles presented here can be used for steel construction in the sense of a "weldless connection". It is therefore suggested that further investigations be carried out to develop application-ready solutions from the approaches presented. The tendency here is to develop the "weldless connection" as a type of quick connection - if possible without screws - for assembly (clamp and plug-in connections), but to carry out welding in the workshop in the interests of overall optimisation.
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P 11 - Investigations on connections of closed and open profiles made of high-strength steels Extensive theoretical and practical investigations in Germany and abroad over the last 15 years have shown that the load-bearing behaviour of hollow section structures cannot be described or calculated without further ado. The special problem of such constructions lies in the area of the connections and joints. Inhomogeneous stress states are effective in these node areas, which cannot be analysed using the elementary calculation approaches commonly used in steel construction. Instead, a differentiated approach is required. Intensive attention has been paid to this issue in recent years as part of various research programmes. An important result of this work is the draft standard DIN 18 808 ("Steel structures, structures made of hollow sections under predominantly static loading"), which describes the use of essential structural shapes of hollow sections made of St 37 and St 52 under predominantly static loading. The applicability of the DIN 18 808 standard to hollow section constructions made of high-strength fine-grain structural steels St E 460 and St E 690, as well as combinations of hollow sections with open rolled sections, was investigated for the first time as part of the present research programme in Karlsruhe. Connecting tests were also carried out on flat specimens in order to enable a relation to the DASt-Rioll, which is now available. In this programme, the vibration behaviour of cut edges and prestressed bonded connections in high-strength steel grades was also investigated. The component tests carried out on the various design forms, such as K-joints, T-joints, L-joints (i.e. rigid frame corners) and end plate connections, were intended to demonstrate for the first time the possible, fundamentally sensible application of these materials and also to clarify the orientation possibilities in accordance with the regulations of DIN 18 808. Due to the limited profile dimensions available, this could only be done in certain dimension ranges. As part of a research programme (P 71), again financially supported by the Arbeitsgemeinschaft Industieller Forschungsvereinigungen e.V. (AIF) and supervised by the Studiengesellschaft für Anwendungstechnik von Eisen und; Stahl e. V., additional static and dynamic tests were carried out with flat specimens and with nodal points made from hollow sections of the materials StE 460 and StE 690. In this respect, there is a direct connection between the present report and the final report on P 71 of the Studiengesellschaft. STUDIENGESELLSCHAFT FÜR ANWENDUNGSTECHNIK VON EISEN UND STAHL e.V. Publication: 1982 Authors: Prof. Dr.-Ing. F. Mang, Dipl.-Ing. Ö. Bucak, Dipl.-Ing. G. Steidl
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P 10 - Overview and analysis of construction systems on the market Publication: 1975 Authors: Prof. Dr.-Ing. H. Weber, Dr.-Ing. A. Eisenblätter, Dipl.-Ing. H. W. Strunck
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P 08.1 - Load-bearing behaviour of steel columns in combination with concrete (hollow sections) This paper contains the calculation and design of concrete-lined hollow section columns made of structural steel under compression and uniaxial bending. After a brief introduction, Section 2 summarises international research work in this field. In Section 3, a calculation programme is developed as an accurate numerical method. Section 4 contains interaction relations for the ultimate limit state for the whole range between centric compression and pure bending. Many results obtained with the described calculation programme and the interaction curves are compared with each other and with available test results; very good agreement can almost always be observed. Publication: 1975 Authors: Prof. Dr.-Ing. Roik, R. Bergmann, H. Bode, G. Wagenknecht
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P 08.1-2 - Fire behaviour of concrete-filled hollow steel sections and open steel sections with concrete encasement The aim of the present work was to record and evaluate fire tests carried out to date on concrete-filled hollow steel sections and open steel sections with concrete encasement and to draw up a test programme based on the results to date. During the research carried out - particularly in Germany and France - it was established that specific tests have only been carried out recently on hollow steel sections filled with concrete; tests on open steel sections with concrete encasement, on the other hand, were carried out more than 25 years ago, i.e. the status of the latter constructions is virtually unchanged compared with [1]. The recording and evaluation of existing fire test results therefore only covered hollow steel sections. Results from Germany (Federal Institute for Materials Testing (BAM), Berlin), France (Centre Scientifique et Technique du BAtiment (CSTB), Paris, and Centre Technique Industriel de la Construction Metallique (CTICM), Metz) and Great Britain (Fire Research Station (FRS), Boreham Wood) were used for this purpose. The publication [1] served as the source for the German test data. The results of the tests carried out in Great Britain and some of the tests carried out in France were taken from correspondence provided by the Studiengesellschaft für Anwendungstechnik von Eisen und Stahl e.V. (Study Association for Application Technology of Iron and Steel). The latter information is incomplete and is essentially limited to the tested profiles, their load and the fire resistance duration achieved. Other important details such as the quality of the steel and concrete and the knee lengths of the tested columns are only available in isolated cases. In particular, the above-mentioned sources lack temperature data. The test data taken from the correspondence can therefore only be analysed to a limited extent. The tests carried out in France in more recent times - which represent the majority of the tests recorded - are available in the form of standardised short reports from COMTUBE, the client of the above-mentioned investigations. These reports contain the most important data, but no information on the temperature-time curve of the test specimens. Complete test certificates from the CSTB are available for a few fire tests. Efforts to obtain complete test certificates from COMTUBE for all recent tests carried out in France were unfortunately unsuccessful. As already mentioned, most of the data collected is based on fire tests carried out in France. After an initial review and preliminary evaluation of the available results, the author undertook an information trip to the CSTB in Paris and CTICM in Metz in order to complete the collected data and to clarify open questions - in particular with regard to the static and thermal test conditions. Finally, it should be noted that the fire tests on concrete-filled hollow steel sections carried out on behalf of COMTUBE in France are continuing, so that further information can be expected in the form of the above-mentioned short reports. The present report is based on the status of September 1975 (last recorded test on 11 September 1975 at the CSTB). Publication: 1975 Authors: Prof. Dr.-Ing. K. Roik, Dipl.-Ing. R. Bergmann, Dr.-Ing. H. Bode, G. Wagenknecht
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