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P 96 - Investigations into the joining of high-strength deep-drawn sheets

Joining is one of the main manufacturing processes used in the production of components of all kinds. A subgroup is referred to as 'material joining', which includes the manufacturing processes of welding, soldering and …

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Publication
1983
Authors
Prof. Dr.-Ing. Hahn, Dipl.-Ing. F. J. Lange, Dipl.-Ing. H. Roland

Joining is one of the main manufacturing processes used in the production of components of all kinds. A subgroup is referred to as 'material joining', which includes the manufacturing processes of welding, soldering and bonding - especially for metallic joints. Welding and soldering have long been regarded as tried and tested material combinations for which there is sufficient experience; in addition, the industry has a sufficient number of practice-orientated specialist engineers who constantly ensure that reliable knowledge and new experiences are incorporated into the manufacturing processes. In principle, the same conditions apply to bonding as to welding.

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However, in order to open up a broader field of application for the 'joining by bonding' manufacturing process, it is necessary to develop in-depth principles for design and production. This is where the research project of the Studiengesellschaft für Anwendungstechnik von Eisen und Stahl comes in; this report examines the processability of high-strength steel sheets by spot welding and seam bonding as well as the strength behaviour of joints produced by spot welding, adhesive bonding, spot-weld adhesive bonding and seam bonding. The test results are compared with the results of corresponding tests with conventional deep-drawn sheets. Metallographic investigations, the determination of welding parameter ranges and bending tests provide information on the processability of high-strength steel sheets by spot welding and seam bonding. The strength behaviour of spot-welded, bonded, spot-welded-bonded and seam-bonded joints is determined under dynamic, oscillating and impact loads. The ageing resistance of the bonded joints, taking into account various adhesive systems, is determined under damaging ageing media (temperature, water, salt water). The results obtained provide a relatively clear picture of the processability of high-strength steel sheets from a welding and folding point of view and provide numerous insights into the strength behaviour of spot-welded, bonded, spot-welded-bonded and seam-bonded joints. STUDIENGESELLSCHAFT FÜR ANWENDUNGSTECHNIK VON EISEN UND STAHL e.V.

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